The cloth nappy adventure continues ...
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The turning point came when
I searched on Etsy for cloth nappies. Unfortunately they weren't any cheaper, but now I really knew I could make my own.
When I spent a little more time searching I came across
a pattern for fitted nappies.
Great stuff. I now just had to make some choices about what fabric to use. Bamboo would have been first prize, but I didn't know how to get it aside from ordering online. Then I had to decide whether to make AIO or buy some waterproofs. I decided to try out an AIO and managed to find something called 'incontinence fabric' (used for making matress protectors) at the market - I was looking for PUL, but this was the closest I could get. Most importantly it is washable in high temperatures and is also breathable.
Cutting out the pieces is what took me the longest - the soaker pad took quite a number of layers. In total,
- 6 x soaker pad out of cloth nappy fabric
- 2 x soaker pad out of cotton quilters batting
- 1 x nappy out of cute penquins flannel
- 1 x nappy out of waterproof fabric
- velcro strips as explained in the pattern (4cm and 19cm)
- elastic, much shorter than in the pattern (12 cm for the back & 11 for the leg). I think my elastic needed to be much tighter because my nappy had to be waterproof and had to stop moisture leaking out the leg hole.
The construction was also fairly pedestrian - nothing complicated at all. I followed the instructions on the pattern, except I tried to be a little creative with the soaker pad.
- pin and sew velcro and velcro pocket covers (for washing to protect fabric from the hook side of the velcro because it must be washed undone) onto outside and inside nappy panels
- pin and sew elastic onto inside nappy panel. make soaker pad
The most important piece of the puzzle is the soaker pad. I tried a creative option of keeping it separate. This, I thought, could improve drying times and mean it could be possible to use a dryer. An advantage I didn't think of was that the soaker pads could be re-used in the bigger sized nappies. If you decide to go with this option, remember to give yourself extra seam allowance.
To make the pad, stack in a sandwich with 2 pieces of cloth then 1 piece of cotton padding and so on. If you are going to make it separate I suggest sew inside out as a tube - take two of the top layers and turn face down. sew down the long edges and then turn inside out so the two layers are now the right way). Finally serge the top and bottom edges (with an overlocker). If you make as the pattern says,
cut one piece larger than the rest, serge the edges (with an overlocker), then place the soaker pad sandwich on the right side of the inner panel with the larger piece on top. Sew around the edges.
- sew inner and outer together and then serge.
- sew over the elastics with a zig zag stitch through the outside panel.